2022 Training Courses

- May 12, 2022 -

The 2022 Training Courses have been set!

The 2022 Calgary Pump Symposium will host 5 full day paid training courses, the subjects of which are outlined below. Once the instructors have been finalized this page will be updated with their information.

The 2022 course offerings are:

Course 1 - Slurry Pumps

Course 2 - Centrifugal Pump Fundamentals

Course 3 - Electric Motors and Variable Frequency Drives

Course 4 - Mechanical Seals

Course 5 - Pump piping system design to avoid vibration and fatigue failures

 

Course 1​ - Slurry Pumps

Description:

This expanded course will cover the specification, operation and maintenance of slurry pumps used in a wide variety of applications. The focus will be on the differences between slurry and non-slurry pumping applications, with many real-world examples given. This course is intended for engineers and technicians who are involved in the specification, reliability improvement or operation of slurry pumping systems.
 

Course Outline:

  • The basics of slurry pipeline flow, including settling and non-settling slurries and deposition velocity

  • Slurry classification and its impact on pump selection

  • Construction and operation of both centrifugal and positive-displacement slurry pumps

  • The recommendations contained in ANSI/HI Standard 12.1-12.6-2011 "Rotodynamic (Centrifugal) Slurry Pumps"

  • System curves and slurry system hydraulic design

  • How to interpret multi-speed slurry pump performance curves

  • The effect of solids size and concentration on both pump operation and pump wear

  • Slurry pump operation monitoring techniques, and detection of incipient failure

  • Wear measurement and interpretation of pump wear patterns

  • Total cost of operation, versus capital costs

  • Dredge pumping 

  • Froth pumping

  • Relative merits of different sealing and gland water control systems

Instructor:

DanWolfe.jpg

Dan Wolfe, P.Eng.

Senior Associate - Mechanical, Syncrude Research

Dan Wolfe is a Senior Mechanical Associate in the Research and Development group at Syncrude Canada.  Since starting his engineering career in the downstream oil industry in 2000, Dan has gained experience in a variety of areas, including Catalytic Cracker, Sulphur Recovery and Utility Plant operations.  With Syncrude since 2007, Dan has focused on health monitoring and reliability improvement of equipment such as centrifuges, crushers, heavy hauler engines and slurry pumps and piping.  Dan has studied slurry pump wear in oil sands applications extensively, and has published several papers on the topic.  A graduate of McMaster University, Dan holds bachelors and masters degrees in Mechanical Engineering.

 

Course 2​ - Centrifugal Pump Fundamentals

Description:

This course will cover the basic Hydraulic and Mechanical design aspects of centrifugal pumps with some emphasis on the API 610 standard, hydraulic re-rates and pump testing.

Course Outline:

  • Definition & Charteristics of a Centrifugal Pump

  • Impeller Design and Effects

  • Cavitation & Recirculation 

  • Series & Parallel Operation

  • Pump Types & Design Features 

  • System design & Hydraulic Attributes 

  • Types of Bearings & Vibration 

  • API 610 Pump Classification, Design Features & Material of Construction 

  • Hydraulic Re-Rating of Pumps 

  • Pump Testing

Instructors:

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Gary Fitch

Head of Product Engineering (North America) & Global Advance Engineering, Flow Equipment, PE Division, Sulzer Pumps (U.S.) Inc.

Gary has been involved in Hydraulic design and Advance Engineering teams for the last 25 years with Sulzer Pumps in Europe and North America. 

Daniel Baun 2022.png

Daniel Baun, PhD Mech. Eng

Head Hydraulic Design – Product Engineering (North America), Sulzer Pumps (U.S.) Inc.

Dan has been with Sulzer pumps for 14 years in the Product Engineering group providing custom engineered pump solutions. Additionally, he has 18 years of previous experience in related centrifugal pump technologies including: 1) Hydraulic design, 2) Testing, 3) Applications and 4) Research and Development.

Nicolas Lagas 2022.jpg

Nicolas Lagas, MS Mech. Eng.

Head of Product Design, Flow Equipment (North America), Sulzer Pumps (U.S.) Inc.

Nicolas has been with Sulzer Pumps for 15 years with previous experience in rotordynamics, finite element calculations. He led our German product development for 3 years and is now leading product design and development in Portland OR since 2017.

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Ryan Haack, BA Mech. Eng

Senior Project Engineer – Product Engineering (North America), Sulzer Pumps (U.S.) Inc.

Ryan has been with Sulzer pumps for 11 years in the Product Engineering group with a focus on new developments and a specialty in bearing arrangements. He has 21 total years in the pump industry.

 

Course 3 - Electric Motors and Variable Frequency Drives

Description:

This course will cover AC electric induction motor design and applications, as well as the applications of VFDs.

Course Outline:

  • Medium Voltage Electric Motors:

    • AC Induction Motor Basics

      • Motor Theory, Stator & Rotor Construction, Enclosers

    • Horizontal Motor Bearing, Lubrication

    • Vertical Motor Design Features

      • ​Bearings, Lube, Flanges, Reed Critical Frequency

    • Electrical Design Criteria

      • SF, Temp Rise, Torques, Efficiency, Starting Methods​

    • Options, Accessories, Testing, Paint

      • RTD’s, Filters, Detectors, Terminal Boxes, Paint​

    • Industry Specifications

      • IEEE-841, API-547, API-541​

    • Application of Motors with VFD’s

  • Variable Frequency Drives (VFDs):

    • VFD basics - system architecture, introduce terminology​

    • Why is a VFD required?

    • Typical benefits, Energy savings, Carbon tax, Effect of renewables on the grid on motor
      starting

    • Pump application considerations - includes process control aspects, energy savings, and
      advantages of VFDs in process control

    • Mechanical effects of VFD on pump motor train

    • Installation/selection considerations as applicable to the pumping industry

      • Size/speed limitations​ for VFD application

      • Industry standards applicable to VFD

      • Challenges and gaps in the standards

    • When to use VFDs vs when it is not economical?

    • Common problem areas with case studies (Reliability aspects of VFDs in the pumping industry)

Instructors:

Patrick Robinson 2022

Patrick Robinson

Senior Partner, Altelec Technical Services

Patrick Robinson is senior partner in Altelec Technical services. Patrick graduated with honors as a mature student from NAIT in Edmonton in 1995, in Electrical Engineering Technology. Patrick started working with Altelec the next day and has worked in the field of motor control and protection in the intervening 27 years. Patrick has presented to the IEEE and other forums many times including participating in technical papers, and is involved in design considerations of VFDs with Siemens.

Bart Sauer 2022

Bart Sauer

Oil & Gas Segment Manager, Siemens

Bart Sauer graduated from Case Western Reserve University in 1989 with a Bachelor of Science degree in Mechanical Engineering.  He has been an employee of Siemens at the ANEMA motor plant in Norwood, OH, since 1990, serving in roles as a Mechanical Product Engineer, Sales Application Engineer, and his current role as Oil & Gas Market Segment Manager since 2009.  He presented at the 2019 CPS, has been an author on four previous IEEE papers and is currently a member of the PCIC / API 541/546/547 motor specification committee.

Simran Saral 2022

Simran Saral

Application Specialist, Siemens

Simran Sarai is an application specialist working for Siemens Large Drives based out of Edmonton Alberta. Simran graduated from Electrical Engineering with distinction from University of Alberta in 2019. She has been working with Siemens since 2018 through the Siemens engineering academy. Currently, Simran is responsible for preparing technical and commercial proposals for MV VFDs and Motors for different industries including Oil & Gas, mining and pulp & paper. She is also part of the team for Siemens holistic digital solution -Sidrive iQ.

 

Course 4 - Mechanical Seals

Description:

This course is aimed at professionals that are end users, OEM, Project or contractor personnel who work with or specify rotating equipment in the chemical or hydrocarbon processing industry.  The course will focus on basic and advanced concepts with the aim of providing attendees with a working knowledge of mechanical seals and sealing systems.

Course Outline:

  • When would you select a single seal, dual unpressurized seal, dual pressurized seal, a seal with a ‘back-up’ containment seal and what are the appropriate piping plans for each.

  • Solving case study issues where miss-selection of seals and/or seal system piping plans could have or did result in unreliable or troublesome operation.

  • Conduct a detailed observation analysis to identify and resolve mechanical seal failures associated with rotating equipment

  • Overview of mechanical seal engineering principles

  • API Piping plan overviews and best practices for the most common types

Instructors:

Alberto P. Taylor

Account Manager - Canada, Flowserve Corp.

Alberto Taylor began his career in 2005 after completing his B.Sc. in Mechanical Engineering from National Polytechnic Institute in Mexico, he has worked in Mexico and Canada. Alberto has held positions in Engineering, Field Services, and Sales, with John Crane, and Flowserve, he presently supports HQ’s, EPC’s, and OEMs in Western Canada and US.

AlbertoTaylor 2022
Ananth Kumar 2022

Ananth Kumar

Chief Engineer, John Crane Canada

Ananth Kumar is Chief Engineer for John Crane Canada.  He has a total of 42 years of pump and seal experience, having been involved in design, commissioning, trouble shooting and training.  He has worked with Pump and Seal manufacturers around the world and has been with the Engineering group in John Crane Canada for the past 22 years. Ananth has a Master’s degree in Mechanical Engineering and is a registered Professional Engineer in the Province of Ontario.

 

Course 5 - Pump piping system design to avoid vibration and fatigue failures

Description:

The goal of this short course is to provide insight into the design considerations and industry best practices for reciprocating and centrifugal pump installations to minimize vibration that can lead to fatigue failures of mainline and small bore piping.

Background:

Industry surveys show that more than 20% of unplanned product releases are due to fatigue failures caused by vibration. These product releases have an immediate impact on the reliability and economics of operating machinery assets as well as posing significant safety and environmental risks. Piping designers are often unaware of the specific requirements for fatigue and vibration control in a vibratory service such as piping in a centrifugal and reciprocating pump installation. Solving fatigue and vibration problems after a project has been completed or commissioned is costly and results in significant downtime.

 

Participants will gain an understanding of:

  • Introduction to centrifugal and reciprocating working principles

  • Fundamentals of vibration and pressure pulsations as related to pump systems

  • Review of existing standards and industry design practices to avoid fatigue and vibration problems

  • Centrifugal and reciprocating pump piping system design practices for vibration control

  • Pipe support designs that are suitable for vibration service

  • Project management techniques to reduce vibration risksDefinition & Charteristics of a Centrifugal Pump

Who Should Attend:

This short course is for engineers, managers and technical staff involved in the design, commissioning and installation of industrial centrifugal and positive displacement pump and piping systems.

Course Outline:

  • Introduction to reciprocating and centrifugal pumps

    • This section will discuss centrifugal and reciprocating pump basics. It will focus on the fundamental working principles of each pump type, performance curves, and the advantages and disadvantages.

  • Demonstration of different components in a centrifugal and reciprocating pump

    • A pump demo will be used to engage the class and discuss the different components of a centrifugal and   reciprocating pump. Attendees will learn about pulsation dampeners to get an idea about their size and application.

  • Overview of vibration

    • This section will review key terminology used in the industry, as well as provide an overview of causes of vibrations and the vibration equation.

  • Pressure pulsations in pump systems

    • This section will discuss pulsation terminology and how pulsations are generated in pumps, as well as how they propagate and amplify in the piping system (acoustic resonance). The class will learn how pulsations create high dynamic forces in the piping that can cause high vibrations, pipe ruptures and fatigue failures. The section will include case studies, class exercises and discussion time.

  • Piping system design for centrifugal and reciprocating pumps

    • This section will discuss the relevant industry standards and industry best practice for centrifugal and reciprocating pumps. Differences and similarities in the design requirements will be highlighted and demonstrated with case studies. The concepts of dynamic flexibility, mechanical natural frequencies, frequency avoidance, and forced response analysis will be explained. Design of the piping system as well as the foundation requirements will be discussed and demonstrated by case studies and a class exercise.

  • Small-bore connection and small-bore piping design

    • Failures of small-bore connections and small-bore piping account for many fatigue failures on new pump installations. Little design attention is paid to these items. Design practices and industry best practices will be presented to mitigate small-bore failures. Case studies will be presented.

  • Project management and planning

    • A key part of a successful pump project is proper project management and planning. Proper definition of the project scope, specifications and project milestones will be discussed as a means of ensuring the necessary measures are taken to reduce the risks of fatigue failures and vibration in the pump and piping system.

Instructors:

Kelly Eberle

Principal Consultant, Wood

Kelly is a Principal Consultant with Wood’s vibration, dynamics and noise team (formerly BETA Machinery Analysis) since 1988. Kelly graduated from the University of Saskatchewan with a Bachelor of Science in Mechanical Engineering in 1986. He has been a professional member of APEGA since 1991. 
Kelly has accumulated a wide range of design and field experience, particularly in the area of pressure pulsation analysis and mechanical analysis of reciprocating compressor and pump installations. The scope of his design experience includes acoustical simulations, thermal flexibility studies, dynamic finite element analysis, structural analysis and foundation analysis.

Kelly Eberle 2022
Nathan Cameron 2022

Nathan Cameron

Design Engineer, Wood

Nathan graduated from the University of Alberta with a Bachelor of Science in Mechanical Engineering
in 2012. He has been a professional member of APEGA since 2016.
Nathan is a Design Engineer with Wood’s vibration, dynamics and noise team (formerly BETA Machinery Analysis) since 2018. His experience includes acoustical simulations for reciprocating compressors and reciprocating pumps.
Prior to joining Wood, Nathan worked as a Project Engineer and Applications Engineer with a compressor packager where he gained experience in reciprocating compressor performance, package design and field troubleshooting.

Jeffrey Ortego

North American Aftermarket Engineering Manager - ClydeUnion Pumps, Celeros

Jeff is the North American Aftermarket Engineering Manager for ClydeUnion Pumps. He graduated with a Bachelor of Science degree in Mechanical Engineering in 2011 and has been a reciprocating pump specialist since joining ClydeUnion in 2014. 
He has performed a variety of reliability improvements and product development projects in a wide range of services including hot oil units, steam pump maintenance improvements, mitigation of packing failures, and metallurgical upgrades. 
Before joining ClydeUnion, Jeff was a design engineer for a dredging equipment manufacturer and was heavily involved in the design and manufacture of mining dredges for the aggregate and fertilizer industries the world over.